Lay everything out and tick it off before you pick up a tool. Anything missing? Contact us before you start.
02
Tools you'll need
Socket set and spannersRatchet, 8–13 mm sockets and spanners, for the factory mounts and baseplate bolts
ScrewdriversPhillips and flat blade, and a flat blade or driver for the hose clamps
Allen keys2.5 mm for the MAF bolts, 4 mm for the lid bolts
Trim clip toolor a small flat screwdriver, for the factory clips
Pliersfor spring clamps and hose clips
You'll also need: a clean rag, silicone spray and blue Loctite for any bolt you take out and refit.
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Step by step
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Prep
1
Prep the vehicle
Park on level ground and open the bonnet. Disconnect the battery's negative terminal.
Lay the kit out and check it against the list above. Keep the factory parts you take off until the install is finished: the MAF sensor and the intake hose and its clamps are reused.
Read the whole guide before you take anything off.
Remove the factory airbox
2
Unplug the MAF sensor
Find the MAF (air flow) sensor plug on the factory airbox lid or intake pipe.
Press the locking tab and pull the plug off. Pull on the plug, never the wires.
3
Take off the factory intake hose
Loosen the hose clamp where the intake hose meets the airbox, and the clamp at the engine intake end.
Work the hose off both ends and lift it out. Cover the open intake with a clean rag so nothing falls in.
4
Remove the factory airbox
Undo the bolts and clips holding the airbox down, then lift it straight up. It takes a firm pull to free the rubber mounting feet.
Put it on a clean bench. You'll move the MAF sensor across from it.
Set up the CannaFab airbox
5
Move the MAF sensor into the CannaFab airbox
Undo the two screws and lift the MAF sensor out of the factory airbox.
Sit it on the CannaFab MAF housing the same way round as it was in the factory part: the airflow arrow points towards the engine. It must sit flat on its O-ring.
Fix it to the housing with the M3 bolts (2.5 mm Allen key). Snug, not tight.
Never touch the sensor element inside the MAF. Oil from your fingers can send the engine into limp mode.
6
Bolt the feet bracket under the airbox
Turn the airbox over. Bolt the feet bracket to the underside with the four supplied M5×15 bolts.
The bracket's feet push into the factory airbox mounts, so check they line up with the mounts in the engine bay before you go on.
7
Fit the washer bottle
Bolt the washer bottle to the airbox with the three M5×20 bolts into the nut inserts. Move the factory washer pump into the new bottle and use the supplied hose to extend the washer hose. No wiring needs to be cut.
Block the original inlet. Bead Sikaflex around the supplied plug and push it into the factory inlet hole from outside the box until it sits flush. Don't block the drain hole in the bottom of the box: it's the only water drain.
Cut the new opening. Hold the adapter on the side of the box with its front face parallel to the factory mounting bracket, mark the opening, cut it with a rotary tool or air saw and deburr the edge.
Fit the adapter. Run a continuous bead of Sikaflex (or automotive silicone) on every mating face. Let it cure before you drive or connect the snorkel hose. Push it fully home, square to the box. One self-tapping screw through the wall into the adapter is optional.
Washer bottle. The snorkel takes the factory washer bottle's place. Mount the new bottle in front of the airbox: tape the drilling template to the front face of the box, drill, and bolt the bottle on (you may need to remove the tab on the front of the box). Some variants mount on the intake-hole adapter instead: drill two holes in the bottle, set the rivnuts with Sikaflex on the knurl, and bolt it to the adapter.
A stock-airbox adapter doesn't make the factory airbox waterproof. For deep water, fit the CannaFab airbox.
Factory airbox and the adapter kitFitting the adapterDrilling the boxAdapter in the box
05
Final check
Stuck mid-install?
Talk to the people who built it. Call 0478 594 451 (Mon–Fri, 9am–3pm) or email info@cannafab.com.au. Include a photo and your order number and we'll help you sort it.